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Magnetic Gears

High-efficiency contactless speed reduction/multiplication.

Target Buyer:Mechanical engineers looking to eliminate gearbox wear and maintenance.
Halbach array magnetic gear

Best-Fit Procurement Use

Best fit for teams evaluating non-contact transmission where maintenance, lubrication, overload protection, acoustic noise, or isolation matters more than a commodity gearbox.

Capability Highlights

  • No lubrication required
  • Acoustically quiet
  • Jamming protection

Typical Applications

  • Wind turbines
  • Underwater propulsion
  • Space mechanisms

Engineering Focus

  • Gear ratio precision
  • Modulator pole piece design
  • Thermal behavior under overload slip
  • Rotor concentricity and air-gap control

Buyer Decision Criteria

  • Input speed, output speed, target ratio, and torque requirement.
  • Available radial envelope and axial length.
  • Pole pair and modulator design constraints.
  • Efficiency target, thermal limit, and overload behavior.

Factory Capability

  • Radial and axial Halbach rotor subassemblies for magnetic gear prototypes.
  • Segmented ring bonding and modulator interface coordination.
  • High-strength carrier and sleeve options for rotating assemblies.
  • FEA-driven pole-count review before physical tooling.

Key Evaluation Matrix

MetricTypical RangeWhy It Matters
Transmission EfficiencyApplication-specific; validated by torque and loss modelLoss assumptions affect heating, cooling, and whether a magnetic gear is preferable to a mechanical gearbox.
Single-Stage RatioTypically 2:1 to 10:1 by pole combinationThe ratio sets inner rotor, outer rotor, and modulator pole counts before mechanical layout.
Air-Gap ToleranceProject-specific by torque density and package sizeSmall air-gap changes can strongly affect transmitted torque and heating.

RFQ Checklist

  1. Input/Output speed and torque
  2. Desired gear ratio
  3. Space constraints
  4. Radial envelope, axial length, overload behavior, and cooling assumptions

Risk Controls

  • Modulator structural integrity: Use of high-strength composite materials for the stationary pole pieces.
  • Unrealistic torque density in a tight envelope: Run pole-count and package feasibility review before committing to rotor tooling.
  • Heat build-up during overload slip: Define overload duration, cooling path, and allowed temperature rise in the RFQ.

Validation Deliverables

  • Magnetic layout and pole-count confirmation.
  • Rotor runout and critical dimension inspection.
  • Field profile support for customer torque modeling.
  • Assembly and material trace package for prototype builds.

RFQ to Delivery Flow

  1. Share speed, torque, ratio, envelope, duty cycle, and preferred topology.
  2. We review manufacturable magnetic layout and mechanical retention needs.
  3. Prototype parts are delivered with field and dimension data for bench testing.
  4. Production readiness depends on customer validation of torque and thermal behavior.

Product Gallery

Coaxial Halbach magnetic gear
Coaxial Halbach magnetic gear
Halbach rotor for magnetic gears
Halbach rotor for magnetic gears
Radial Halbach gear assembly
Radial Halbach gear assembly
Magnetic gear isometric engineering illustration
Magnetic gear isometric engineering illustration
Magnetic gear top-view pole layout
Magnetic gear top-view pole layout

Buyer FAQ

What gear ratios are possible?

Typically between 2:1 and 10:1 in a single stage, depending on the pole combinations.

Do you supply complete magnetic gearboxes?

We primarily support the magnetic rotor and Halbach assembly scope; housings, bearings, and final gearbox integration are normally co-designed with the customer.

What makes a magnetic gear RFQ useful?

Include speed, torque, target ratio, radial and axial envelope, duty cycle, and whether overload slip is allowed.

Related Resources

Engineering RFQ Inbox

[email protected]

Include target torque/speed, quantity, and delivery location.

Direct Engineer Chat

WhatsApp Engineering Support

Use for drawing, specification, and RFQ clarification.